Hardness Testing of Blade and Knife Material

IncisionTech was founded to address the needs of surgical device OEMs who required high performance, razor sharp cutting blades and specialty needles. IncisionTech developed a process utilizing custom-designed, programmable Computer Numerical Control (CNC) machinery to generate and sharpen blanks for cutting blades and specialty access needles.

The Challenge

This leading manufacturer of critical cutting blades and piercing components for surgical applications needed a hardness testing capability with maximum flexibility. The problem was that some customers specified Rockwell C hardness measures while other customers specified 30N or other different scales.

A variety of cutting blades for hardness testingThere is no single thin blade or needle material that is appropriate for all cutting and piercing applications, so IncisionTech offers a wide range of hardened stainless steels, ceramic, and many other wear resistant materials and coatings from which to choose.

Materials most commonly used in blade applications include:

  • Different blade materials require different hardness scales Heat-Treated Stainless Steels
  • 301 Stainless, 17-4 & 17-7 PH Stainless
  • High-Performance Zirconia Ceramic
  • Nitinol
  • Titanium
  • Coatings (such as TiN or Teflon)

The broad offering of available raw materials creates a problem for most hardness testing equipment as most units only allow measurement on one or two hardness scales. Many customers require different scales for qualifying goodness of their blades.

The Solution

Wilson-Instron Series 2000 Rockwell Hardness Tester IncisionTech needed leading edge measurement capability that would allow easy conversion from one scale to another. One of the instruments IncisionTech uses to assure accurate levels of hardness is the Wilson-Instron Series 2000 Rockwell Hardness Tester. The Series 2000 Rockwell Hardness Tester uses optical linear measurement technology to achieve the highest level of depth measurement accuracy and resolution available. The closed loop electronic control system eliminates potential errors associated with deadweight testers. There are no mechanical linkages or sources of friction between this measuring device and the tested part.

Related Links

IncisionTech - For the most comprehensive technical information on materials and hardness testing for surgical blades and specialty access needles..
Wilson Series 2000 - Rockwell Hardness Tester

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