Interconnection and Packaging Applications

Typical mechanical tests used to determine the mechanical properties of components and joints in microelectronic devices are:

  • Die Shear
  • Stud Pull
  • Lead Pull
  • Tensile/Creep/Fatigue
  • Lap Shear
  • Center Cracked Beam
  • Single Edged Notch
  • End Notched Flexure
  • Ball Shear
  • Peel

Die Shear TestingSelect image to enlargeDie Shear Testing

Packaging design uses epoxy adhesive to bond the silicon die to the device substrate. Die Shear testing is used to determine the bond strength between the die and the substrate. The die shear strength is defined as the maximum force required to break the epoxy bond.

A complete die shear system consists of:

  • A clamping fixture.
  • A shear tool with force measurement system.
  • Positioning devices to allow for adjustment of the specimen relative to the shear tool.

High load frame stiffness and accurate control are required to ensure repeatable tests, and the Instron MicroTester is specially designed for performing such tests. Applicable standards include SEMI G63-95 and MIL-STD-883C Method 2019.5.

Occasionally, the interfacial bond strength is higher than the intrinsic die strength, resulting in die breakage under test. Die breakage can be minimized by performing the test at elevated temperature, or by using a stud pull test as an alternative.

Indentation TestingSelect image to enlarge Indentation Testing

Properties of micro volume & thin films are normally different from bulk material. Due to the size of specimen, conventional testing techniques do not offer a practical solution.

Indentation testing can be used for testing of materials to determine a wide range of material properties, often in a nondestructive manner. Elastic properties such as modulus can be derived from indentation testing to provide micro volume material characterization.

Load and indentation depths are measured for both loading and unloading to derive elastic properties of the material. In addition, it is necessary to be able to accurately position the test specimen under the indenter probe. The Instron MicroTester is designed with powerful data acquisition and high displacement resolution to effectively perform such tests and is complemented by a family of indenter accessories.

Related Links:

MicroTester - More information on the MicroTester Load Frame.
Microelectronics Accessories - Range of dedicated devices designed for use in conjunction with our range of load frames.
SEMI - External link to the Semiconductor Equipment and Materials International website.

save as PDF   print
Related Information