A testing laboratory based in Japan that evaluates materials to support the safety and security of manufacturing locally and around the world.

Japan | The Case of a Shrinking Labor Market

“Demographic changes have been a driving force in Japan’s labor market for several decades.”1 A combination of an aging population and low birth rates has led to a shrinking workforce that is expected to continue declining in the coming decades. While the workforce shrinks, demand for labor remains high – prompting companies to find ways to be more efficient through the adoption of technologies such as automation, artificial intelligence, and other digitization initiatives to transform traditional business processes and improve efficiency.

Kiguchi Technics is well aware of these challenges and is making strategic investments to ensure they are well positioned to continue offering the high-quality, reliable testing services that their customers depend on.

Kiguchi Technics Facility

Who is Kiguchi Technics?

Kiguchi Technics is a third-party testing laboratory that evaluates materials for a wide range of applications used in the automotive, electronics, energy, aerospace, infrastructure, and biomedical industries. While based in Japan, they provide testing services for companies all over the world – offering a range of services to cover everything from specimen fabrication and heat treatment to a wide variety of static and dynamic testing capabilities. They handle all processes in-house to ensure high quality, short delivery times, and low costs.

When visiting their facility, we noted an impressive array of CNC machines for specimen fabrication, which allow their teams to receive raw materials from customers and fabricate the necessary specimens per testing standard requirements. The Kiguchi Technics facility also boasts multiple labs full of testing machines – including labs with rows of dynamic testing systems that run low and high cycle fatigue tests all hours of the day, and other labs fully outfitted with advanced static testing systems for tensile, compression, and flex testing.

While Kiguchi Technics is capable of testing a wide range of materials, their facility is particularly well suited for testing high-strength metal alloys and composites. They recently acquired multiple Instron 6800 Series floor model universal testing systems that offer high precision and alignment capabilities for meeting Nadcap requirements. These systems are designed to withstand the large shock loads and vibration that occurs when testing these types of materials.

Instron 68FM-300 Universal Testing System

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Digitization Initiative

Kiguchi Technics is undertaking what they call their ‘Digitization Initiative’ which refers to efforts to transform traditional business processes and improve efficiency through the use of digital and information technologies.

Materials testing is often bogged down with routine, repetitive tasks that can be very time consuming for operators. Over the years, the team at Kiguchi Technics has worked closely with Instron to keep up with the latest testing technologies to ensure their operations are as efficient as possible. A few years ago, they upgraded all of their Instron universal testing machines to the latest Bluehill Universal testing software.

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Adopting Bluehill Central for Centralized Lab Management

More recently, Kiguchi Technics integrated Instron’s latest lab management solution – Bluehill Central – which allows Kiguchi Technics to remotely manage all the Instron universal testing systems in their facility. Bluehill Central is a networked lab management solution that utilizes Kiguchi Technics’ internal network to connect all of their Instron universal testing systems through a central server.

Now that they’ve connected their systems with Bluehill Central, Kiguchi’s lab managers can be much more efficient because of the following new capabilities:

  • User accounts can be created and managed remotely for all systems, instead of independently at each system
  • Teams can be created to empower operators with the system permissions they need to do their jobs, while limiting access where necessary
  • Centralized file storage allows them to easily share test methods across their test machines
  • File revision approval control and electronic signature capabilities ensure traceability in their processes using the Traceability module for Bluehill Central
  • Quickly search, display, and analyze results over time across multiple samples and test systems using the TrendTracker module for Bluehill Central

By continuing to adopt the latest technology for their labs, Kiguchi Technics is able to reduce the number of routine and repetitive tasks in their testing process, allowing their employees to focus on more complex and creative tasks, thereby increasing productivity.

Instron Testing Systems
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Learn more about Kiguchi Technics at www.kiguchitech.co.jp.

1 https://www.imf.org/en/Publications/fandd/issues/2020/03/shrinkanomics-policy-lessons-from-japan-on-population-aging-schneider