The Custom Solutions group at Instron has been developing custom sized frames to meet our customers’ unique needs for decades. We have made frames tall and wide enough to fit industrial crates, concrete components and transmission pipeline. Whether you’re a new or current customer, we will work diligently to understand your goals and ensure they are met or exceeded. Please browse the gallery above to see some of our recent projects.
High-quality hydraulic power supply units are required to supply hydraulic oil to servohydraulic linear and rotary actuators, testing machines and test systems. Due to the use of servovalves, care must be taken to ensure the highest purity of the pressure oil in order to ensure a long service life of the valves. At the high pressures and oil velocities that occur in a servohydraulic system, even the smallest dirt particles at the control edges of the servo valve are highly erosive.
Since the units often operate continuously around the clock, maintenance requirements and the ease of service are key considerations. In addition, modern hydraulic units have to meet high standards with regard to laboratory safety, energy consumption and environmental compatibility.
Instron hydraulic power supply units (HPUs) are the result of many years of experience in the field of high-pressure hydraulics.
Instron offers 6 standardized hydraulic units with nominal flow rates between 26 l / min. Up to 365 l / min at operating pressure 280 bar (other operating pressures, e.g.: 210 bar are also possible).
The power packs can be coupled to one another in order to enable larger flow rates, resulting in a large shared reservoir. The respective motors and pumps can be individually switched in order to ensure economical operation.
Class A efficiency motors combined with variable flow pumps provide the best possible energy efficiency whilst the standard 280 Bar operating pressure provides further efficiency benefits in comparison to 210 bar systems.
All the key components have been designed to minimize service requirements and are easily accessable for inspection and preventative maintenance. The optional pump management system ensures service hours of multiple pumps are balanced to further optimize maintenance times and costs.
For centralized hydraulic facilities, Instron offers tailor-made solutions to suit the specific needs of the laboratory. In this case, central tanks can be used and the size and number of motor-pump units can be optimized for efficiency.
The essential features of the Instron hydraulic power packs are as follows:
In addition to test systems operating with a defined and fixed number of actuators, a high degree of flexibility is required for the testing of components with regard to expansion, interchangeability or modification of the test set-up. In order to meet these requirements, Instron has developed the concept of modularly configurable function blocks. The function blocks consist of different functional units which are combined as required to perform the following tasks:
Axle test rigs are used to reproduce different loads applied to the axle elements when a vehicle is traveling over a variety of road surfaces. Instron can provide models for testing of car, van, truck and bus axles with 6 degree-of-freedom.
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Instrons component testing systems are characterized by the highest quality and reliability, ensuring the highest productivity in daily use.
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Multi-axis simulation (MAST) tables are designed for testing of a variety of different specimens in six degrees of freedom. These include components and subassemblies exposed to vibratory loads during vehicle operation; from seats, dashboards and interior equipment components to engine mounts, and cooling modules.
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HYDROPULS® road simulators are a versatile and cost efficient solution for testing load inputs through the tires. They are used to perform durability tests, as well as acoustic and vibration analyses in testing and development (BSR, NVH) on complete vehicles, subsystems and power train assemblies.
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Instron offers comprehensive solutions with and without vehicle restraint, with long- or short-stroke introduction of lateral forces as well as the optional environmental simulation with regard to temperature humidity and sun loading.
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The dynamic torsion test stand is designed for the operational fatigue testing of torsional vibration dampers under rotational speed.
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Instron's MSP test system is the ideal tool for reliable, fast and realistic tuning of vehicle chassis designs and development of shock absorber systems.
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低週波疲勞 (LCF) 測試是是材料測試中成長的領域，從不斷增加的航太、汽車和電力產業的需求，特別顯著。
ISO 12016 和 ASTM E606指定應變控制疲勞試驗，用於模擬機械裝載到塑料區域的標準做法。這種測試通常是在非常高的溫度，以複製通過渦輪葉片在氣體渦輪機和飛機引擎所經歷使用的條件下進行。
Instron已提供世界各地的許多年集成LCF測試系統；如果您想了解更多關於我們能做什麼，並選擇Instron解決方案的優勢，請點擊這裡查看我們的LCF系統頁面。
一個相關的應用領域是其中測試樣品的機械負荷是通過感應加熱和空氣冷卻的同時熱循環結合熱機械疲勞（TMF）的測試。要了解更多有關材料檢測的這種高度複雜的領域，請點擊這裡查看我們的TMF系統頁面。
Low Cycle Fatigue (LCF) testing is a growing area of materials testing, driven in particular by increasing demand from the aerospace, automotive and power generation industries. ISO 12016 and ASTM E606 specify the standard practice for strain controlled fatigue testing, used for simulating mechanical loading into the plastic region. This testing is typically carried out at very high temperatures to replicate the service conditions experienced by turbine blades in both gas turbines and jet engines.
8862 systems have been the industry choice for Low Cycle Fatigue (LCF) testing for decades and are now fully integrated with our latest controller platform. Instron® has developed this system specifically to address the challenges of reverse-stress Low Cycle Fatigue and Thermomechanical Fatigue (TMF) testing. The unique actuator technology utilizes an all-electric, backlash free, ball-screw drive eliminating the need for hydraulic infrastructure to support the machine.
The 3117-501 pullrods reverse-stress pullrods with hydraulic preload designed for elevated temperature Low Cycle Fatigue applications. The pullrods are also suitable for hot tensile tests and other reverse axial stress applications.
Instron’s revolutionary approach to furnace control solves one of the challenges of high temperature which is rarely discussed. Temperature control is notoriously challenging and dependent on expert technician’s knowledge to configure, tune and optimise multiple temperature controllers to achieve the desired heating rate, set point and temperature gradients.
An alternative to traditional manual pressurisation of hydraulic pull rods this integrated electronic solution offers superior repeatability between users and between tests. This unit offers significant ease of use advantages over a manual solution and provides consistent and repeatable clamping and pressurisation.
The 2527 Series load cells are designed for use with Dynamic Testing Systems; offering exceptional performance with the ability to measure forces as low as 1/250th of the force capacity to an accuracy of 0.5% of reading. Automatic transducer recognition and electrical calibration, makes them easy to use. The load cells can withstand loads up to 150% of their force capacity without damage and 300% without mechanical failure. All Instron load cells are individually temperature-compensated and tested for accuracy and repeatability on calibration apparatus that is traceable to international standards, with a measurement uncertainty that does not exceed one-third of the permissible error of the load cell.
Compliant with ASTM E 1012 standards, the New AlignPRO™ system is designed to assist you in the measurement, adjustment and verification of load string alignment.
專為高荷重拉伸、壓縮、彎曲/撓曲及剪切測試所設計，HDX 機型是由油壓幫浦系統移動活塞組件以提供必要的力量進行測試。
Instron’s high force systems include electromechanical and high-capacity hydraulic testing systems for tension and compression applications. Force capacities range from 100 kN to 2000kN.
Featuring a dual test space and long test stroke HDX Models are designed for high-capacity tension, compression, bend/flex, and shear testing.
Bluehill Universal 是 Instron 先進的材料測試軟體，專為直覺式觸控操作與精簡工作流程而設計。其提供預先載入的測試方法、用於快速設定的 QuickTest、強化的資料匯出功能，以及可直接進行服務溝通的 Instron Connect。Bluehill 2 與 Bluehill 3 使用者可輕鬆升級至最新版本，以提升效能與易用性。
The information in this document is intended to aid customers in the site preparation, unpacking, lifting, and installation of the Instron Model HDX Static Hydraulic Universal Testing Systems. These instructions assume the following: • Your system consists of a frame, a hydraulic power supply, a control unit, a computer system with an Instron materials testing software package, and any testing accessories necessary to secure the specimen in the test space. It is important that the site be adequately prepared in order to avoid unnecessary delays in the installation process and to ensure that the testing system operates without interference from various environmental conditions (i.e. excess building vibrations or extreme temperature and humidity levels).
These instructions describe the function, operation and maintenance for various models of the HDX testing systems. If unsure of your specific model, refer to “System identification” on page 14. These instructions assume the following: • You are an operator familiar with the operation of materials testing systems in general. • Your system has been installed in its final location according to the requirements outlined in the system’s Pre-Installation Manual. • Your system consists of a frame, a hydraulic power supply, a control unit, a computer system with an Instron materials testing software package, and any testing accessories necessary to secure the specimen in the test space. • Software test methods that are appropriate for your testing requirements are available. These instructions do not include the development of test methods within the materials testing software. This is covered in more advanced training that can be provided by Instron Service and Training departments.
These instructions provide additional information beyond what is necessary to operate the various models of the HDX testing systems. These instructions are intended for a laboratory or facilities supervisor, or Instron service personnel. These instructions assume the following: • You are an operator familiar with the operation of materials testing systems in general. • Your system has been installed in its final location according to the requirements outlined in the system’s Pre-Installation Manual. • Your system consists of a frame, a hydraulic power supply, a control unit, a computer system with an Instron materials testing software package, and any testing accessories necessary to secure the specimen in the test space. • Software test methods that are appropriate for your testing requirements are available. These instructions do not include the development of test methods within the materials testing software. This is covered in more advanced training that can be provided by Instron Service and Training departments.
This Equipment Reference Manual has been prepared to provide customers with assembly drawings and schematics that pertain to the various models of HDX Static Hydraulic Universal Testing Systems.
Instron® ETMT 8800 電熱機械測試系統（ETMT）非常適合用於金屬或其它導電性材料的測試，從金屬的加工、生產到先進工程，如航太等。此產品開發與國家物理實驗室（NPL）合作。
電熱機械測試系統透過立足於先進的 8800 數位控制器、Microtester 測試機架，Instron 已開發出無與倫比的熱機械疲勞能力解決方案，且能夠提供經濟實惠的桌上型套裝。
使用微型試樣，系統就能夠使疲勞負荷率達到 1000 N /sec 以及使加熱、冷卻速度分別高達 200°C / S和 100℃/ s。此系統設計為全反位應力負載達 3000 N 以及提供直接電阻加熱系統可使試樣溫度高達 1500°C。
ETMT 8800 可執行大量廣泛的實驗，大致可分為三種類型：
ETMT 無論是同相或異相施加應力和溫度皆可在單軸單調、潛變或疲勞行為都進行研究的方式下進行操作，分析和模型也已發展出以溫度的函數獲取熱性能以及模數資料。
電熱機械測試(ETMT) Instron® ETMT 880 […]
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Instron Thermomechanical Fatigue (TMF) testing system is a modified 8801 servohydraulic test frame that provides effortless analysis of combined thermal and mechanical loading cycles of high-performance materials.
了解更多低週疲勞系統可以評估的材料在高溫恆溫條件下抗疲勞性能。
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8861 和 8862 測試系統配備單螺桿式電動致動器，適合用以低速的靜態測試、低應變率測試和準動態循環測試。該系統具有高剛性及精密定位的雙柱機架，能提供無與倫比的測試性能。測試空間能滿足各種應用要求，此外，為了提高易用性，高荷重 8862 機型可在工作台或上橫樑配置致動器，並能選擇以油壓升降。
結合 8800 數位控制器、Instron 先進的疲勞測試型荷重元，8860 系列非常適合於低週疲勞、熱機械疲勞、高溫靜電、潛變疲勞、低應變率和陶瓷材料的測試。
由電腦就可操作控制台軟體進行全系統的控制：包括波形生成、校準、設定限制和狀態監控。您可加裝 WaveMatrix3 模組化軟體對材料或元件進行簡易和複雜的測試，或使用 Bluehill® 軟體操作靜態測試，或以 LCF3 軟體執行在高溫環境下的低週疲勞測試。
数十年来， 8862 系统一直是业界用于低周疲劳 (LCF) 试验的首选仪器， 现已完全与 lnstron 最新的控制器相集成。该系统 专为解决反向应力低周疲劳和热机械疲劳 (TMF) 试验而开发， 特有的作动缸技术， 采用全电动、无间隙、滚珠丝杠驱动装 置，无需使用液压源。
Instron® CEAST SmartRheo 系列毛細管流變儀系統專為研發（R&D）而設計，用於熱塑性材料的先進品質控制，因為可藉由廣泛的剪切速率與試驗環境來精確判斷聚合試片的流變性能。CEAST SmartRheo 系列是廣為應用的毛細管流變儀，因為它的輕巧結構、高剛性、可靠且先進技術的儀器滿足試驗領域市場的需求
毛細管流變儀系統可做單料筒或雙料筒配置。雙料筒配置允許兩個同時並且獨立的流變試驗，直接比較兩種不同樣品或兩組相同材料的表現。廣泛的配件讓試驗能力極廣，包括確定基本屬性如熔融強度、導熱性、模口膨脹和 PVT（壓力、體積、溫度）行為，並允許模擬過程，如射出成型、擠出、吹塑和薄膜吹塑。
CEAST SR 20
CEAST SR 50
The innovative Instron® line of CEAST SmartRHEO Series of Capillary Rheometer systems are designed for an accurate investigation of the rheological properties of polymeric materials.
Thermoplastic materials are processed as fluids under the effect of temperature and pressure. The ability of plastics to be formed into a wide variety of shapes, by the common plastics conversion processes, has a fundamental importance in polymer science and application. The innovative Instron® line of CEAST SmartRHEO Series of Capillary Rheometer systems are designed for an accurate investigation of the rheological properties of polymeric materials.
Combined Thermal and Mechanical Load Testing
Instron Thermomechanical Fatigue (TMF) testing system is a modified 8801 servohydraulic test frame that provides effortless analysis of combined thermal and mechanical loading cycles of high-performance materials. Instron offers servohydraulic or a unique servo-electric actuator depending on your application integrated with specifically designed components and accessories. Expert integration of a wide range of technologies has resulted in a reliable machine proven to increase data accuracy, improve repeatability and ability to perform tests in compliance with international standards.
The TMF system is supplied with a dedicated TMF software package and fully integrated Instron 8800MT digital controller that provides a quick and easy experience in conducting tests in accordance to international standards, including ASTM E2368 and ISO 12111. The integrated TMF software provides additional automation in conducting TMF testing. High specification Eurotherm 2704 is used for temperature control.
To find out more about Instron TMF systems, please click on the ‘Contact Us’ tab above and send us a message with your questions or requirements.
Instron Thermomechanical Fatigue testing systems provide a fully integrated, turnkey solution for analysis of combined thermal and mechanical loading cycles on high performance materials.
The 2527 Series load cells are designed for use with Dynamic Testing Systems; offering exceptional performance with the ability to measure forces as low as 1/250th of the force capacity to an accuracy of 0.5% of reading. Automatic transducer recognition and electrical calibration, makes them easy to use. The load cells can withstand loads up to 150% of their force capacity without damage and 300% without mechanical failure. All Instron load cells are individually temperature-compensated and tested for accuracy and repeatability on calibration apparatus that is traceable to international standards, with a measurement uncertainty that does not exceed one-third of the permissible error of the load cell.
Compliant with ASTM E 1012 standards, the New AlignPRO™ system is designed to assist you in the measurement, adjustment and verification of load string alignment.
The Multi-Axis Shaking Table (MAST) are designed for vibration testing of a wide range of test specimens. Vibration input can be generated in up to 6 degrees of freedom (6-DOF), either individually or simultaneously. MAST-Systems can be used for a variety of durability, performance and squeak and rattle applications. Variations of MAST are also available for earthquake simulation with heavy payloads
Labtronic 8800ml作为Instron最新开发的控制器，它能提供一种集成的试验室解决方案，满足从部件测试到整车受力载荷模拟的所有要求。
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在要求对运动、力、应变和加速度进行高精度仿真的静态和动态应用中，Hydropuls的液压作动缸可用于各种场合。
了解更多配備全新 Bluehill Impact 軟體的 Instron MPX 電動擺錘式衝擊試驗系統，是進行金屬夏比 (Charpy) 與艾氏 (Izod) 標準衝擊測試的首選系統。MPX 的容量範圍為 300 至 900 焦耳，操作高效且簡便，非常適合高通量測試。測試空間完全封閉，並採用整合式防護裝置與安全控制系統，符合嚴格的歐盟 CE 標誌與 ISO 13849 要求，為您的操作人員提供卓越的保護。
安全 | 多功能 | 易於使用
Bluehill Impact
強大的衝擊測試軟體
Bluehill Impact 建基於我們廣受歡迎且適應性強的 Bluehill 平台，是 Instron 最新且功能最強大的衝擊試驗軟體。 Bluehill Impact 透過其精心設計的視覺化介面專為觸控操作而設計，具有大型觸控點與直觀的手勢，使使用者體驗比以往更簡單、更智慧。Bluehill Impact 不僅增強了 Instron 舊版衝擊測試軟體的功能與靈活性，還擁有多項先進功能，例如預載測試方法、帶有數位數據的即時類比儀表，以及增強的報告與數據匯出功能。
測試畫面
測試畫面整合了簡單的控制圖，可輕鬆配置以顯示標準差、平均值或合格範圍。
系統檢查
簡單的 3 個步驟讓操作人員能以選定的間隔執行系統檢查。
為您的操作人員執行這 3 個步驟的檢查，將始終確保測試正確進行。
即時現代儀表
即時類比儀表模擬了讀取衝擊能量的傳統風格，並賦予其現代感。
進階數據匯出
無論您需要精美的 PDF 報告，還是需要與實驗室資訊管理系統整合的自定義檔案，Bluehill Impact 的匯出工具都能靈活地報告結果、使用者輸入、原始數據、圖表和其他資訊。
TrendTracker
透過 TrendTracker Viewer，您可以根據試樣屬性、測試參數或計算結果搜尋 Bluehill 測試試樣。不再需要搜尋檔案與複製貼上。
排序、分組與趨勢視覺化
在表格檢視中，您只需將欄標題拖曳到分組區域，即可按任何欄對數據進行分組。您還可以對子組以及整個數據集應用描述性統計（如平均值與標準差）。建立控制圖（如具有正確子抽樣的 Xbar-R 或 Xbar-S 圖），並查看產品品質如何對照您的規格限制。
自動匯出
Bluehill Impact、Bluehill 3 與 Bluehill Universal 測試平台均可配置為自動將各種測試參數與結果匯出到資料庫。您的衝擊試驗機可以與萬能材料試驗機連接到同一個資料庫，讓使用者能跨不同機器甚至不同實驗室搜尋數據。
Instron® 提供多樣化的拉伸夾具，滿足您的產業與測試應用需求。我們的夾具力值範圍從 1 g 到 2 MN，可夾持多種材料，如線材、繩索、彈性體、塑膠、複合材料、金屬等。若您有特殊應用需求，我們的客製工程團隊樂意為您設計符合情境的夾具。Instron 夾具符合全球各項測試標準，設計可使用數十年，並由我們世界級的服務與支援團隊提供後盾。
無論您的應用涉及注射器、魯爾鎖接頭、自動注射器、注射筆、縫線、假體、植入物、醫療包裝或個人防護裝備 (PPE)，Instron 都能提供一系列符合業界標準的測試夾具和配件。如需了解更多關於藥物輸送裝置和容器、醫療耗材和包裝、心血管和介入器材、生物材料、骨科植入物以及牙科器械的最新測試應用，請造訪我們的生物醫學行業頁面。
與製藥設備製造商和 CDMO 密切合作開發，Instron 最新一代自動注射器測試系統可對各種藥物傳遞裝置進行全功能測試，例如針頭護罩和按鈕啟動裝置，以及安全注射器。此系統可測量多種關鍵性能要求，包括拔蓋力、劑量準確性、啟動力、注射時間、針頭深度、點擊偵測和針頭護罩鎖定，使實驗室能夠滿足內部品質要求和 ISO 11608 等國際標準。
Torsion Add-On 3.0 專為簡單、同步或獨立的軸向和扭轉測試而設計，可增強實驗室的功能，使您能夠擴展產品開發能力並模擬產品的實際應用。它非常適合測試魯爾鎖、骨螺絲以及醫療器材、包裝、管材等產品的性能。
Instron 的 ISO 80369 系統基於我們具有雙軸功能的先進 6800 系列萬能材料試驗機，提供卓越的性能和靈活性，以支援廣泛的醫療器材測試。
通過將機械和加壓洩漏性能測試整合到一台機器中，它提高了效率，縮短了評估時間，並最大限度地減少了設備使用。該系統採用注射器、靜脈注射中心和連接器的模組化配置，可確保精確對準和適應各種設備幾何形狀。使用 Instron ISO 80369 系統最大限度地提高您的測試能力，該系統專為標準和定製設備測試而設計。
我們的注射器夾具專為精確測量操作注射器和注射器-針頭組合所需的力而設計，包括起動力和滑動點。
使用我們的萬能小瓶夾具，在各種小瓶尺寸中實現一致且可重複的 殘餘密封力 (RSF) 測量。專為需要在不同小瓶規格之間切換的實驗室而設計，提供卓越的靈活性，簡化設置並增強容器密封完整性測試的可靠性。
Instron 自動化 XY 平台測試系統設計用於對醫療器材、注射器、藥丸等進行具有多個重複測試點的設備和組件進行自動化壓縮、彎曲或拉伸測試。
Instron 的自動轉盤測試系統採用創新的適應性設計，用於測試醫用小瓶、卡式瓶和預裝注射器。佔地面積小，可以放在標準實驗室工作臺上，即使是最小的實驗室也能實現自動化。它採用易於擦拭的表面和不鏽鋼蓋板設計，適用於生物醫學環境。通常配置為自動測試殘餘密封力 （RSF） 和壓縮測試。
基於 6800 系列平台打造的曲針測試系統，專為測試傷口縫合或手術程序中使用的針具而設計。除了懸臂彎曲測試外，此系統還可用於執行符合 ASTM F3014 標準的曲針穿刺測試。曲針穿刺測試夾具用於評估針尖銳利度和塗層耐久性，而針具彎曲測試夾具則用於評估針具在使用過程中的彎曲特性。該測試系統採用 Bluehill® Universal 軟體運作，提供測試控制、資料擷取、測試結果和報告，以及豐富的計算函式庫。
ElectroPuls 16 站測試系統通常用於血管支架組件的體外測試，可同時對多達 16 個樣本進行非常高循環疲勞測試，每個樣本都配有疲勞額定稱重感測器並可進行精密調整。
導絲和導管製造商致力於量化摩擦力，這可以透過模擬產品在患者體內推進的過程來測量。這類測試通常被稱為彎曲度測試。
這款溫控生物浴槽能夠精確模擬生物醫學測試所需的環境條件。它採用氣動升降機構，操作簡便，提高了工作效率，並最大限度地降低了液體濺到周圍測試設備的風險。更重要的是，這款生物浴槽專為與我們最新的視訊引伸計相容而設計，可實現無與倫比的應變測量精度。
ElectroPuls 液體浴槽是各種生物醫學測試應用的理想解決方案，可使用生理食鹽水或蒸餾水。與溫控液體循環器 (CP106108) 搭配使用時，可將液體溫度調整至 37°C (98.6°F)，模擬體內環境。圓柱形透明設計使浸沒的樣本可以從各個角度清晰可見。此外，還配備了一個蓋子，用於在長時間疲勞測試期間最大限度地減少蒸發，蓋子上帶有連接排水管的排氣軟管，以及一個用於防止液體溢出的托盤。
在醫療器材產業，監管機構通常會在生理狀態下對植入式醫療器材和植入物進行測試。 Instron® BioBox 符合在體溫 (37°C) 下測試實際醫療器材和生物材料的日益增長的需求。對於大型或較長的器械，在液體中進行測試可能並不實際。作為一種替代方案，在體溫的受控空氣環境中進行測試提供了一個有效的解決方案。 BioBox 可以作為標準配置整合到新型單柱框架或已投入使用的特定型號中。此測試箱可在生理相關溫度下對縫線、導管、乳膠手套以及各種其他器械和生物材料進行全行程測試。
這款防液體托盤蓋用於保護Instron機架底部免受損壞，例如，防止生物醫學標本污漬或使用BioPuls水浴時液體溢出造成的損壞。它提供全面的防液體保護，安裝簡便，可用水清洗。
組件測試板是一塊帶有多個螺紋孔的大板，可用於固定難以測試的組件，以進行各種拉伸、壓縮、剝離或其他測試。
XY 測試台適用於測試具有多個元件或引腳且需要彼此獨立測試的組件、子組件或最終產品；常見於醫療器材產業。
要查看更多用於生物醫學應用的 Instron 測試夾具，請查看我們配件目錄中的生物醫學/製藥配件部分。
